Prefabricated Steel Structure Workshop Building Customized Easy Assembly

Prefabricated Manufacturing Plant Steel Structure Workshop Building

Product Introduction

When they were designing and building their first commercial-scale battery manufacturing plant in Wilton, West Virginia, we saw an opportunity to take on the kind of challenging and impactful work that we find so rewarding.

The client's mission to transform the global energy system to run entirely on low-cost renewable energy sources required a customised flagship facility that had to be designed with flexibility in mind.The new manufacturing plant had to accommodate its current battery assembly machinery as well as its future growth plans.

The client searched for a builder who could best meet the requirements of their project, opening a tender in November 2022, and quickly discovered the economic advantages of prefabricated structures.By May 2023, we have commenced construction of the first phase of the Stage II project.The plant consists of vertically and horizontally extended IMP walls and an upright locking roof.

Turning a unique vision into reality with precise expertise
Delivery and installation are scheduled to begin in July 2023 and be completed in September, followed by drying in December, with the customer planning to begin production of the iron air battery system in mid to late 2024.In order to optimise progress and keep things running smoothly.

The client's year-long search for the facility's 55-acre site was just the beginning of their investment in their high-stakes vision.

Location:Weirton, WV

Dimensions:420' x 1000' x 45'

Square Footage:420,000 ft2

Product Features

1. Durable and Reliable: The prefabricated manufacturing plant steel structure workshop building utilizes high-quality steel materials, which are known for their strength and durability. This ensures that the building can withstand various environmental conditions and remain structurally sound over time.
2. Cost-Effective Construction: One of the significant advantages of a prefabricated steel structure is its cost-effectiveness. The off-site manufacturing process reduces labor costs, minimizes waste, and speeds up construction time. Additionally, the long lifespan of steel structures means lower maintenance costs in the long run.
3. Flexible Design Options: These workshops can be customized to meet specific business needs. Whether it's the size of the building, the layout, or additional features like crane systems or ventilation, the design flexibility allows for tailored solutions.
4. Quick Installation: Prefabricated components are manufactured off-site and then transported to the construction location for rapid assembly. This streamlined process significantly reduces the overall project timeline, allowing businesses to start operations sooner.
5. Energy Efficiency: Incorporating energy-efficient lighting, heating, and cooling systems can lead to substantial savings on utility bills. The use of insulated panels further enhances thermal efficiency, creating a comfortable working environment.
6. Safety Standards Compliance: Adhering to international safety standards, these buildings provide a secure workspace for employees. They incorporate fire-resistant materials and advanced safety features to protect against potential hazards.
7. Environmental Sustainability: Steel is 100% recyclable, making these structures an eco-friendly choice. Using sustainable practices during both manufacturing and construction aligns with corporate social responsibility goals.

Applications

• Manufacturing Facilities: Perfect for housing production lines, machinery, and equipment, providing ample space for efficient manufacturing processes.
• Research and Development Centers: Ideal for companies involved in product innovation and testing, offering specialized spaces equipped with modern facilities.
• Assembly Lines: Supports the setup of assembly operations, ensuring smooth workflow and productivity improvements.
• Storage Solutions: Provides secure and spacious storage areas for raw materials, finished products, and inventory management.
• Maintenance Workshops: Offers dedicated spaces for servicing and repairing machinery, vehicles, and other industrial equipment.
• Heavy Machinery Operations: Suitable for industries requiring large, open spaces to accommodate heavy machinery and equipment.